Utilities

The Cost of Doing Nothing: Hidden Risks in Legacy Transmission Data Practices

By Christian Hargrave on 10/19/2025

I n an era of rapid regulatory evolution and growing operational complexity, utilities face more than just the visible costs of modernization - they face silent, creeping costs tied to legacy transmission-data practices. At first glance, an aging system may appear simply outdated, but in reality, it can be a source of regulatory risk, data chaos, and untracked expense. As companies delay modernization, the cost of doing nothing accumulates in forms that rarely show up in budget spreadsheets - but manifest in audit failures, procedural uncertainty, and decreased system resilience.

Data Chaos: Legacy Systems as a Hidden Drag

Many utilities still rely on disparate spreadsheets, manual data entry, and fragmented tools to capture transmission-facility ratings, outages, and system parameters. These legacy practices may persist because “it’s working”—until they’re not. Without a centralized data architecture, organizations struggle to maintain consistent definitions, trace audit trails, or produce reliable regulatory reporting. The result is an environment of 'trusted but unverified' data that introduces latent risk across transmission operations.

From incomplete version control to inconsistent metadata and lack of alignment between systems, these legacy systems multiply risk: different teams may draw from different sources, reconciliation becomes manual and error-prone, and auditors will flag gaps in documentation or version history. The more manual the workflow, the greater the chance of incorrect facility ratings or misapplied methodologies when complying with standards like NERC FAC‑008 or NERC FAC‑009.


Regulatory Risk: When Old Data Practices Meet New Compliance

The regulatory environment for electric utilities in the U.S. has become increasingly unforgiving. According to one compliance-industry overview, U.S. utilities face overlapping frameworks from federal, regional, and state regulators - with penalties reaching “up to $1.54 million per day per violation” in some instances.

When transmission owners or operators lack reliable data practices, regulatory audits can go poorly. For example:

The City of Lansing Board of Water & Light – was fined $40,000 for violating FAC-008-3 R6 due to using a software‐calculated emergency operating temperature (160 °C) unsupported by its methodology (which only had evidence for 100 °C) and lacking adequate verification controls.

Exelon Companies – were penalized $1.8 million for violations of FAC-009-1 R1 tied to facility ratings from 2007 to 2022.

Los Angeles Department of Water and Power – agreed to pay $350,000 and submit annual compliance monitoring reports after failing to provide accurate information to a regional entity in a NERC audit.

These examples show that regulatory risk is not abstract—it materializes as real financial penalties, mandated remediation plans, and reputational damage. For transmission data practices, especially around facility ratings and compliance methodologies, outdated or fragmented systems amplify this risk.


The Silent Costs: Beyond Fines

Modernization may carry a sticker price, but doing nothing carries silent costs that are often overlooked:


Increased operational overhead

Manual reconciliation, change control, and audit‐preparation consume staff time and divert attention from strategic initiatives.

Higher risk of derating or misrating

Incorrect facility ratings due to faulty or disjointed data can force transmission lines to operate at lower capacity or trigger de-rating decisions, impacting revenue and reliability.

Insurance and liability exposure

Inadequate data governance opens the door to liability or insurance claims when transmission failures trace back to inadequate controls.

Legacy System Modernization: The Strategic Imperative

Modernizing your transmission-data infrastructure isn’t just an IT upgrade—it’s a strategic risk mitigation decision. A modern data platform delivers:


Single source of truth

for facility ratings, outage logs, transmission parameters, and compliance documentation.

Automated workflows and audit trails

remove manual slip‐ups and enabling traceability across all moves in the data lifecycle.

Improved alignment with compliance frameworks

enable adherence to the latest versions of standards like FAC-008 and FAC-009 and reducing the frequency and severity of audit findings.

As regulators lean more heavily on data accuracy, transparency, and real‐time visibility, utilities that cling to legacy systems risk falling further behind.


Utility Compliance Platform: The Operational Backbone

To manage transmission-data risk, many utilities are turning toward dedicated compliance platforms tailored for the energy-sector. A modern “utility compliance platform” offers such functionality as:

Centralized dashboards – that track compliance status, audit readiness, and data gaps in one place.

Integration across systems – (asset management, GIS, outage management, SCADA) to pull and validate data for transmission facility ratings and methodology adherence.

Automated alerts – for data inconsistencies, upcoming audits, or regulatory changes—reducing the 'audit surprise' risk.

Within this context, the keywords “transmission data risk”, “legacy system modernization”, and “utility compliance platform” encapsulate the nexus of operational, regulatory, and technological frameworks that must align to avoid hidden costs.


Conclusion

The cost of doing nothing - maintaining legacy transmission-data practices - is not just the gradual erosion of efficiency; it’s lucrative fines, audit failures, capacity derates, and reputational risk. With documented cases of utilities penalized for non-compliance in facility ratings, the time for modernization is now.

FPS helps utilities turn data chaos into clarity—without breaking the budget. Designed for small to mid-sized and cooperative utilities, Ferro delivers a cost-effective path to modernization by centralizing transmission data, automating FAC-008 rating methodologies, and maintaining audit-ready compliance records across systems. Utilities can replace complex spreadsheet management and redundant manual reporting with a streamlined, affordable compliance platform that scales with operational needs.

FPS provides the centralized data management necessary to bridge disparate platforms, enabling automated methodologies for standards like FAC-008, and supporting audit-ready workflows. By consolidating your data practices, you’ll bolster regulatory compliance, streamline operations, and fully leverage the benefits of modernization - cost-effectively and sustainably.

Christian Hargrave Christian Hargrave Co-Founder and CTO at Ferro Power Solutions

Christian is a seasoned software developer with over a decade of hands-on experience across a wide range of technologies. His background spans modern web frameworks, backend architecture, and cloud platforms, giving him a deep understanding of how innovation shapes today’s digital landscape. In addition to development, Christian actively engages with the latest trends in technology and industry news, offering insights that bridge practical engineering with emerging tech movements.